Filtration of beer

Technofilter - technologies of microfiltration of liquids and gases
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ABOUT PRODUCTION APPLICATION FEEDBACK NEW PRODUCTION QUALITY SERVICE





APPLICATION :


Biofarmaceutics and medicine

The Industry of Drinks

Silver filtration
Platinum filtration
Filtration of vodkas
Filtration of wine
Filtration of beer
Filtration of cognacs
Stabilization of coloured distillery products
Filtration of mineral and drinking water
Filtration of water/alcohol
Rapidly assimilable natural flavour "Petals of Roses"


Water Sector

Microelectronics and Chemistry

 

 

 

Filtration of beer


 

Main applications of Technofilter products and processes in producing beer, kvass and  non-alcoholic beverages.

? Preliminary filtration

? Trap filtration (fine filtration after precoat diatomaceous earth filter)

? Defertilizing filtration (for cold sterile filling) using membrane cartridges to increase post-filling stability

? Sterilizing filtration of process air, carbon dioxide

? Water conditioning (sterilizing filtration, preliminary filtration)

EPVg.P (ЭПВг.П) cartridge filter for high-quality trap filtration that can be repeatedly washed and reconditioned

Features

Advantages for the customer

100% chemically resistant polypropylene filter having excellent performance characteristics

? Broad chemical compatibility (pH 1 to 14)

? Excellent thermal stability (up to 90°C)

? Extended service life resulting from increased surface area

High retention efficiency for microparticles (98 to 99.5%)

? Available in a broad range of retention ratings (0.2 to 20 μm)

Reinforced design, stable matrix

? Reliable maintenance of filter integrity in severe operating conditions

? Capable of withstanding in-line steam sterilization, multiple counterflow flusing and all sorts of sanitary chemical treatment

Non-toxic

? The filters were extensively tested and certified for use in food industry. Produced in accordance with a certified quality management system ISO 9001:2000

Specifications

Maximum operating temperature

90°C at 0.24 MPa

Maximum differential pressure

0.5 MPa at 20°C

0.25 MPa at 80°C

Recommended flow rate/250 mm

300 to 400 l/hour

Flushing with hot water and washing liquids (no less than 100 cycles)

90°C, 30 min

Steam sterilization (no less than 20 cycles)

121°C, 30 min

   

A new generation EPM.PS (ЭПМ.ПС) cartridge filter incorporating a polyethersulfone membran.

Technofilter presents a new generation EPM.PS (ЭПМ.ПС) cartridge filter incorporating a polyethersulfone membrane, specially developed for defertilization of wine and beer, that can be repeatedly flushed, reconditioned and sterilized.

Features

Advantages for the customer

The filter incorporates a reliable pleated polyethersulfone membrane having excellent performance characteristics

? Broad chemical compatibility (pH 1 to 14)

? Excellent thermal stability (up to 100°C for water)

? Low capacity for binding albumins and proteins

? Extended service life resulting from increased surface area up o 0.75 m2/250 mm

Highly efficient retention of bacteria and microorganisms (99.98%)

? Available with pore sizes 0.65, 0.45 and 0.2 μm. Guaranteed removal of yeast cells, mold, thread fungi and bacteria before bottling

Pronounced asymmetric pore structure and increased overall porosity of the membrane

? High filtration rate and low differential pressure reduce financial costs

Reinforced design, extended service life

? Reliable maintenance of filter integrity in severe operating conditions

? The possibility of multiple sterilizations results in economic filtration

100% control for guaranteed quality, integrity testing

? Microbiological security - penetration of retained particles and microorganisms into the filtrate is ruled out

? Guaranteed integrity and efficient operation of the filter

? Integrity testing using a special method is possible in the course of operation

Non-toxic, apyrogenic

? The filters were extensively tested and certified for use in food industry. Produced in accordance with a certified quality management system ISO 9001:2000

Performance characteristics

Maximum operating temperature

80°C at 0.20 MPa

Maximum differential pressure

0.5 MPa at 20°C

0.20 MPa at 80°C

Recommended flow rate/250 mm

200 to 250 l/hour

Flushing with hot water (no less than 50 cycles)

90°C, 30 min

Steam sterilization (no less than 20 cycles)

121°C, 30 min

 

Preparation of gaseous media

(carbon dioxide, nitrogen, air, etc)

Preparation of gaseous media is carried out using multi-stage filtration.

? Fine filter for removal of mechanical impurities (separation of oil, dust and moisture).

? Adsorptive filter on the basis of active carbon for elimination of odours.

? Sterilizing membrane filter for removal of microorganisms

Brief specification of Technofilter's membrane filter elements used at the final filtration stages of gaseous media

Grade

Membrane material

Pore size, μm

Properties

Notes

EPM.F4 (ЭПМ.Ф4)

Ftoroplast-4 (PFTE - Teflon)

0.2

Hydrophobic, operating temperature: up to 100°C

Intended for sterile filtration of air and gaseous media, "breathing" of tanks

EPM.F (ЭПМ.Ф)

F42L hydrophobic fluorocarbon polymer

0.15; 0.25; 0.45; 0.65; 0.8

Hydrophobic, operating temperature: up to 80°C

Intended for sterile filtration of air and gaseous media, "breathing" of tanks

Detailed information on technical and operating characteristics is available on request.

The grade of DS-V (ДС-В) filter holder is selected depending on flow rate and pressure in the filtration system.

   

Filter holders for liquid filters

Technofilter presents DS-5 and DS-8 (ДС-5 and ДС-8) filter holders (NEW series) made of 12Kh18N10T (12Х18Н10Т) stainless steel.

Features

? High-quality finishing of inner and outer surfaces

? Easy access to internal cavities for visual inspection and washing

? No hidden or hard-to-reach cavities owing to extra lightweight spacer

? No stagnant zones

? Complete evacuation of liquid through drain valve

? Increased accuracy and finishing of nests for adaptors and of surfaces for sealing parts ensure high impermeability of boundaries between the feed, the filtrate and the outer environment

? Simplified on-site assembly owing to hinged connection of pipe sockets to the base. The filter holder is provided with pressure gages for monitoring of flow resistance.

 Specifications

Grade

Number of elements x height, mm

Overall dimensions, mm

Max. operating temperature, °C

Max. operating pressure, MPa

Nominal bore, mm

Adaptor type, mm

DS-5-A-500P   (ДС-5-А-500П)

5x500

557x290x1018

180

0.6

40

44.5

DS-5-A-750P   (ДС-5-А-750П)

5x750

557x290x1268

180

0.6

40

44.5

DS-5-A-1000P (ДС-5-А-100П)

5x1000

557x290x1518

180

0.6

40

44.5

DS-8-A-500P   (ДС-8-А-500П)

8x500

746x395x1083

180

0.6

50

44.5

DS-8-A-750P   (ДС-8-А-750П)

8x750

746x395x1333

180

0.6

50

44.5

DS-8-A-1000P (ДС-8-А-1000П)

8x1000

746x395x1583

180

0.6

50

44.5

   

Filtration systems

On customer's request, Technofilter produces manually or automatically controlled systems UPF.R or UPF.A (УПФ.Р or УПФ.А) on the basis of NEW series multicartridge filter holders, designed for various flow rates (0.5 to 16.0 m3/hour or more). Technofilter designs, fabricates and assembles the systems in accordance with individual requirements of the customer.

The systems are compact, mobile and easy to operate. They can be installed permanently on a specific position, on a frame or on a mobile carriage. The systems consist of several filtration units, are completely assembled (pumping unit, measuring equipment, control valves, piping, etc) and are ready for operation.

"Absolute-quality" automatically controlled systems

"Absolute-quality" automatically controlled systems (UPF.A/УПФ.А) intended for final filtration before filling enjoy special popularity with customers at distillery and wine-making plants.

The standard system is based on a 2-stage filtration concept. The systems can be additionally provided with a filter unit for preparation of service media. The systems vary in the set of components (selected options) and the degree of automation. Everything depends on the beverage to be filtered and individual requirements of the customer.

Advantages

? Steadily high quality of beverages

? Smooth start-up, maintenance of prescribed pressures at the input and output of the system

? No hydraulic blows

? Optimum set of options, compact size

? Full exhaustion of service life of filter elements

? Touchpad for real-time control of all filtration parameters

? Cleaning of filter elements with high-purity water or reconditioning with washing solutions directly inside the system without using any extra pump

? Removal of residual product with sterile compressed air

? Reliable component parts

"Absolute-quality" systems make the process of filtration extremely graphic, reliable and cost-efficient for the customer. The user can have complete control over the process of filtration and feel assured of the final product quality.

 Learn more (3 MB)

 

 


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